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Author Topic: ATDT's P-Pump Build  (Read 10263 times)

Offline Austin The DieselTech

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ATDT's P-Pump Build
« on: August 25, 2011, 05:47:00 pm »
I've been collecting parts since about January.  About 2.5 weeks ago I started the dead pedal routine and then I went out and started my truck one day and it wouldn't rev over 2k and started blowing white smoke and missing.  After that, I decided it was time. 

Here is my truck.
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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #1 on: August 25, 2011, 05:47:30 pm »
I got the front end all tore apart and ready to pull the front cover after a few misc other pieces come off.


Got it all tore apart to find out that the timing case bolts are a T40 Torx and not 10mm bolts like on a 12v.


I went out on a limb and decided to try and use small 4" zip ties to hold the tappets up to get the cam out..................and then when I was putting my head studs in, I accidentally tapped a push-rod with my ratchet and knocked the tappet and push-rod into the pan.  :banghead::banghead::banghead:


« Last Edit: February 13, 2012, 06:30:29 pm by Austin The DieselTech »
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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #2 on: August 25, 2011, 05:47:58 pm »
Needless to say, I decided the engine needed a paint job, so, I decided to pull the engine out.  I also can install my clutch while the engine is out.




Got the oil pan off and prepped the block for the new pan gasket.


Cleaned the front of the block and installed the timing case.
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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #3 on: August 25, 2011, 05:48:34 pm »
As for mods:

Hamilton 181/210 106.5LSA Cam


Hamilton 110# valve springs


Hamilton HD pushrods


215 Pump Benched to 465CC's, 0 Plate, 4K GSK, Mack Rack Plug, Weston DV's


S363/HT60 Twins.  The secondary in the picture is a HX40.  The picture was taken before I decided to upgrade the secondary.






Fire Ring Head-gasket for down the road if I ever need it.


Pure Diesel Power .084 Mild Steel Lines
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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #4 on: August 25, 2011, 05:49:13 pm »
Well I got new 24V tappets yesterday and installed them this morning.  Funny thing, I ordered 12 tappets and I opened 1 of the boxes and it had 7 in it.  So, I ended up with a spare lol.  I also threw the cam in it.

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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #5 on: August 25, 2011, 05:49:47 pm »
Got a fuel pump block off plate so I could remove the lift pump bracket.


Got the valve Spring's installed. 


Injectors, Pushrods, and Rockers are all installed!




Next step is to knock the filters outta the cross tubes, install valve cover breather, clean the block and paint it.
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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #6 on: August 25, 2011, 05:50:30 pm »
It starts!








I ran out of paint so it will have to wait til monday to get finished.  The valve cover isnt finished yet.
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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #7 on: August 25, 2011, 05:50:55 pm »
Got the pan installed.


Clutch is on!


Engine is back in!!!!!!!!




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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #8 on: August 25, 2011, 05:51:23 pm »




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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Smitty

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Re: ATDT's P-Pump Build
« Reply #9 on: August 25, 2011, 06:29:04 pm »
NICE!
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2017 Ram 2500 Big Horn 4x4, 6.7 CTD
2016 Heritage Glen 272RLS

Offline Cumminalong

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Re: ATDT's P-Pump Build
« Reply #10 on: August 25, 2011, 07:11:32 pm »
It's SOOO much nicer doing everything with it out of the truck, ain't it?....

Looks good!

:up:
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Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #11 on: August 25, 2011, 07:47:40 pm »
Quote from: Cumminalong on August 25, 2011, 07:11:32 pm
It's SOOO much nicer doing everything with it out of the truck, ain't it?....

Looks good!

:up:

Lol.  Yea it is.  If I wouldn't have dropped those tappets, I wouldn't have pulled it out.  Thanks!
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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

Offline Cumminalong

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Re: ATDT's P-Pump Build
« Reply #12 on: August 25, 2011, 08:07:29 pm »
Yeah, work on it once out of the truck and you won't ever want to do it other wise.

I'll take 2 hours pulling the motor just for the convenience of having it on the stand and being able to walk around it.
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Offline pctgreg

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Re: ATDT's P-Pump Build
« Reply #13 on: August 26, 2011, 12:11:32 am »
Nice Job!  Nice looking truck too  :up:
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Offline Austin The DieselTech

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Re: ATDT's P-Pump Build
« Reply #14 on: August 26, 2011, 04:48:36 am »
Thanks.  Hopefully get the pump mounted and timed this weekend.

Sent from my DROID3 using Tapatalk
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2012 Ram 3500 SLT CCSB 4X4 Auto 4.10's
2002 2500 Sport Ext. Cab 4X4 lifted on 37's, Airdog, P-Pumped and twined. Traded In 5/2/13
2003 2500 SLT QCLB 4X4 Totaled

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